Four Vessel Brewhouse
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Four Vessel Brewhouse

The beer brewing equipment setup for a brewery consists of four vessels: a mash tun, lauter tun, kettle, and whirlpool tank. To enhance efficiency, a buffer tank can be added to allow for up to 10 brews per day. The material is SUS 304 stainless steel. This type of brewhouse is ideal for industrial breweries looking to increase production and operate continuously. The design can be customized to fit existing buildings or built from scratch on a new site. The entire brewing process is carefully considered to ensure a smooth operation, Building a brewery is a long-term commitment, and our goal is to help you understand the value of our services and find a balance between income and investments.
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Product Applications

Large-Scale Commercial Breweries

The ZPET Four-Vessel Brewing System is engineered to meet the demands of high-production commercial breweries. With a capacity to process up to 10 batches per day, this robust system is ideal for breweries aiming to scale operations while maintaining product consistency and quality. The precision-controlled brewing environment and advanced temperature regulation systems ensure optimal extraction of flavors during mashing, boiling, and fermentation, providing brewers with full control over the brewing process. Its seamless integration with other production stages makes it an excellent choice for breweries with high throughput needs, enabling rapid production cycles without compromising the integrity of the beer.

Craft Breweries Expanding Production

For craft breweries looking to scale their production without losing the distinctive qualities of their handcrafted beers, the ZPET Four-Vessel Brewing System offers unparalleled versatility. The system’s modular design allows for customizable vessel configurations, ensuring that brewers can adapt the setup to produce a diverse range of beer styles, from lagers to IPAs and stouts. The integration of state-of-the-art fermentation tanks and advanced cooling systems ensures precise control over fermentation temperatures, promoting consistent flavor development even at higher production volumes. This makes it an ideal solution for craft breweries aiming to expand their reach while preserving the artisanal characteristics that define their brand.


Product Advantages

Highly Customizable and Scalable Brewing System

The ZPET Four-Vessel Brewing System is specifically designed for flexibility and scalability, offering brewers the ability to customize every aspect of the brewing process. Whether it’s adjusting vessel configurations (such as combining mash tun and lauter tun into a single unit), or integrating specialized equipment for specific beer styles, this system can be tailored to suit the exact needs of any brewery. The modular construction allows for future expansions, making it an ideal choice for breweries planning to grow over time. By providing the flexibility to modify the system as production needs evolve, the ZPET Brewing System offers a future-proof investment for any brewery.

Enhanced Efficiency and Reduced Operational Costs

The ZPET Four-Vessel Brewing System incorporates several energy-efficient technologies that optimize the brewing process, reducing both energy consumption and water usage. The system’s high-performance insulation (80mm of rock wool) minimizes heat loss, while the efficient heat recovery mechanisms ensure that energy is used as effectively as possible throughout the brewing cycle. The incorporation of advanced automation and integrated process control systems allows for reduced labor costs, improved consistency, and minimized waste. These features result in significant long-term savings, making the ZPET Four-Vessel Brewing System not only an efficient solution for maximizing production but also an economical choice for sustainable brewing operations.


Technical Parameters

  • The system features a steam-jacketed mash tun with coil piping for efficient heating, ensuring optimal temperature control throughout the mashing process. Paired with the lauter tun, which includes a bottom stir blade, counter-washing, and wort collection coil, it allows for adjustable stir height and recirculation, optimizing wort extraction and efficiency. The boil kettle is equipped with both side and steam jackets, along with an internal heater to enhance evaporation rates, ensuring consistent boiling.

  • For whirlpooling, a flat-bottom tank with a central spray nozzle and side wort outlet ensures effective wort clarification. The system also includes essential support fittings like plate heat exchangers, piping strainers, and grist hydrators for efficient wort cooling and flow control. The entire setup is mounted on a customizable brewhouse platform, designed for easy access and ergonomic operation.

  • To maintain process efficiency, VFD-controlled pumps and stirring systems with water-cooled hot liquid pumps are included. Additionally, a separate hot water tank is provided for sparging and mashing, improving overall brewing efficiency by allowing immediate access to hot water when needed. This streamlined configuration ensures a smooth, high-quality brewing process.


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