Optimizing Automation for Grain Handling And Liquor Control To Improve Efficiency

Ensuring safety and efficiency is paramount in the automation of grain handling, grist, and wort control. Due to the risk of dust explosions, automated sliding gates and sealed screw conveyors are essential to maintain grain flow and safeguard occupational health and safety (OHS) personnel. These measures are crucial to creating a safe and efficient operating environment.

Improving Efficiency Through the Use of Double Roller Grist Mills:

Using a balanced double roller milling machine with a 1.2 mm gap can increase extraction efficiency by approximately 2%. This improvement can quickly offset the motor cost within a few months, making it a valuable investment for breweries and distilleries aiming to optimize their operations.

Mini Data Box - Understanding the Impact of Grinding on Yield:

The gap size between the grinding discs significantly impacts the final product yield. The following data demonstrates the effect of different gap sizes on post-fermentation alcohol by volume (ABV):

- 1.6 mm gap: 7.8% ABV

- 1.4 mm gap: 8.2% ABV (0.4% higher than 1.6 mm gap)

- 1.2 mm gap: 8.6% ABV (0.8% higher than 1.6 mm gap)

Optimizing wort blend in rye whiskey production:

Precise wort blend is crucial in rye whiskey distilling production. Stepped fermentation techniques with specific temperature dwell stages are often used, such as a 45°C beta-glucanase dwell stage, a 63°C mashing stage, and a 72°C decantation stage. A simple three-step PID loop with a steam jacket ensures these temperature targets are accurately achieved, eliminating the need for constant monitoring.

Case Study:

A 300-liter whiskey distillery equipment significantly reduced batch times after implementing an automated temperature ramp and control system. This automated operation saves the owner two hours per batch, freeing up time to focus on other aspects of the business, such as organizing tours, without having to constantly monitor temperature levels.

Conclusion:

In summary, adopting automation technologies for grain handling, malt, and wort control is crucial for improving safety,it is important parts for the beer brewery equipment efficiency, and productivity in breweries and distilleries. By investing in the right automation beer brewing equipment and whiskey distilling equipment, businesses can streamline processes, improve product quality, and ultimately increase profitability.