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Uniform Active Ingredient Distribution: The mixing tank is designed to ensure the even blending of active ingredients in liquid formulations, which is essential for achieving consistent potency and effectiveness in each batch. This ensures that patients receive the correct dosage with every use.
Stability of Final Product: Ideal for mixing suspensions and emulsions, the tank helps maintain the physical and chemical stability of the product. This contributes to the long shelf life of pharmaceutical products by preventing degradation or separation of components.
Precise Chemical Reactions: The tank’s advanced mixing capabilities ensure that chemical reactions occur under controlled conditions, promoting uniformity and consistency in product quality. This is critical in achieving desired chemical properties and minimizing variability.
Handling a Range of Chemicals: Designed with high chemical resistance, the tank is capable of mixing a variety of substances, including both acidic and alkaline chemicals, without compromising on performance. Its robust construction ensures safe handling of aggressive compounds, enhancing operational safety.
Corrosion Resistance: Constructed from high-grade stainless steel, the mixing tank resists rust, corrosion, and chemical wear, making it suitable for long-term use in demanding environments. This material ensures that the tank maintains its structural integrity even after prolonged exposure to harsh substances.
Seamless Design: The tank’s seamless, smooth surface prevents contaminants from accumulating in joints or crevices, ensuring higher hygiene standards and making it easier to maintain consistent product quality throughout the manufacturing process.
CIP System for Hygiene: Equipped with a Clean-In-Place (CIP) system, the tank allows for easy, efficient, and thorough cleaning without the need for disassembly. This minimizes downtime between batches and ensures that all surfaces are free from contaminants, reducing the risk of cross-contamination.
Reduced Maintenance Costs: The tank’s durable construction and low-maintenance design reduce the need for frequent repairs or replacements. This not only saves on maintenance costs but also helps extend the operational lifespan of the equipment, leading to greater long-term value.
This fermentation tank has a capacity of 1000L and is constructed with SUS304 stainless steel with a thickness of 2mm, ensuring durability and resistance to corrosion. The tank features 100% TIG welding with pure argon gas shielding, guaranteeing strong, leak-proof seams.
The design includes a top manway and side manway, both of which allow easy access for cleaning and maintenance. For efficient mixing, the tank is equipped with an agitator, while the discharge port is fitted with a butterfly valve for smooth and controlled release of contents.
To ensure cleanliness and hygiene, the tank comes with a CIP arm, featuring a 360° rotatable CIP spraying ball for thorough internal cleaning. A level gauge and temperature sensor (PT-100) are also included for precise monitoring of liquid levels and temperature during fermentation.
The welding seams are polished using a sand belt, and the welding points are acid passivated to prevent contamination. The tank is supported by four heavy-duty stainless steel legs, each with leveling footpads for stable installation.
Uniform Active Ingredient Distribution: The mixing tank is designed to ensure the even blending of active ingredients in liquid formulations, which is essential for achieving consistent potency and effectiveness in each batch. This ensures that patients receive the correct dosage with every use.
Stability of Final Product: Ideal for mixing suspensions and emulsions, the tank helps maintain the physical and chemical stability of the product. This contributes to the long shelf life of pharmaceutical products by preventing degradation or separation of components.
Precise Chemical Reactions: The tank’s advanced mixing capabilities ensure that chemical reactions occur under controlled conditions, promoting uniformity and consistency in product quality. This is critical in achieving desired chemical properties and minimizing variability.
Handling a Range of Chemicals: Designed with high chemical resistance, the tank is capable of mixing a variety of substances, including both acidic and alkaline chemicals, without compromising on performance. Its robust construction ensures safe handling of aggressive compounds, enhancing operational safety.
Corrosion Resistance: Constructed from high-grade stainless steel, the mixing tank resists rust, corrosion, and chemical wear, making it suitable for long-term use in demanding environments. This material ensures that the tank maintains its structural integrity even after prolonged exposure to harsh substances.
Seamless Design: The tank’s seamless, smooth surface prevents contaminants from accumulating in joints or crevices, ensuring higher hygiene standards and making it easier to maintain consistent product quality throughout the manufacturing process.
CIP System for Hygiene: Equipped with a Clean-In-Place (CIP) system, the tank allows for easy, efficient, and thorough cleaning without the need for disassembly. This minimizes downtime between batches and ensures that all surfaces are free from contaminants, reducing the risk of cross-contamination.
Reduced Maintenance Costs: The tank’s durable construction and low-maintenance design reduce the need for frequent repairs or replacements. This not only saves on maintenance costs but also helps extend the operational lifespan of the equipment, leading to greater long-term value.
This fermentation tank has a capacity of 1000L and is constructed with SUS304 stainless steel with a thickness of 2mm, ensuring durability and resistance to corrosion. The tank features 100% TIG welding with pure argon gas shielding, guaranteeing strong, leak-proof seams.
The design includes a top manway and side manway, both of which allow easy access for cleaning and maintenance. For efficient mixing, the tank is equipped with an agitator, while the discharge port is fitted with a butterfly valve for smooth and controlled release of contents.
To ensure cleanliness and hygiene, the tank comes with a CIP arm, featuring a 360° rotatable CIP spraying ball for thorough internal cleaning. A level gauge and temperature sensor (PT-100) are also included for precise monitoring of liquid levels and temperature during fermentation.
The welding seams are polished using a sand belt, and the welding points are acid passivated to prevent contamination. The tank is supported by four heavy-duty stainless steel legs, each with leveling footpads for stable installation.